Complete Service Repair Manual for Clark TM12, TM15S, TM15, TM17, TM20, TM22, TM25 36VOLT EV-100 Supplement Forklift Trucks.
This manual contains high quality images, specs and Schematics, actual real photo illustrations, circuit diagrams and instructions to help you to operate, diagnostic, maintenance, troubleshoot, and repair your Clark TM12, TM15S, TM15, TM17, TM20, TM22, TM25 36VOLT EV-100 Supplement Forklift Trucks. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
CONTENTS:
INTRODUCTION
HOW TO USE THIS MANUAL
SUBJECT / PICTORIAL INDEX
SAFETY INFORMATION
Driver’s Daily Checklist
PM Report Form
PM – PLANNED MAINTENANCE PROGRAM
Visual Inspection
Operational Checks / Test Drive
Air Cleaning
Critical Fastener Torque Checks
Chassis Components Maintenance / Inspection
Lubrication, Filters & Fluid Level Checks
Electrical Tests
01-01 PLANNED MAINTENANCE SCHEDULE
01-02 PLANNED MAINTENANCE AND LUBRICATION CHARTS
12-01 BATTERY REMOVAL
12-02 BATTERY MAINTENANCE
13-01 LIFT PUMP MOTOR MICROSWITCH ADJUSTMENT
13-02 SERVICE BRAKE MICROSWITCH ADJUSTMENT
13-03 PARKING BRAKE MICROSWITCH ADJUSTMENT
13-06 ACCELERATOR CONTROL
14-01 ELECTRICAL SYSTEM
16-01 ELECTRICAL MOTOR MAINTENANCE
16-02 DRIVE MOTOR BRUSH REPLACEMENT
16-04 STEER MOTOR BRUSH REPLACEMENT
16-22R STEER PUMP AND MOTOR ASSEMBLY REMOVAL
16-22 STEER PUMP MOTOR OVERHAUL
16-23R DRIVE MOTOR REMOVAL
16-23 DRIVE MOTOR OVERHAUL
16-24R LIFT PUMP AND MOTOR ASSEMBLY REMOVAL
16-24 LIFT PUMP MOTOR OVERHAUL
17-04 STEER AXLE TRUNNION MICROSWITCH ADJUSTMENT
19-01 CONTROL PANEL
19-02 EV-100M SEQUENCE OF OPERATION AND TROUBLESHOOTING
19 SUPPLEMENT
20-01 DRIVE AXLE MAINTENANCE
20-10R DRIVE AXLE REMOVAL
20-10 DRIVE UNIT OVERHAUL
22-01 PNEUMATIC TIRE AND WHEEL MAINTENANCE
23 BRAKE SYSTEM (CARLISLE BRAKE)
23-03 BRAKE BLEEDING PROCEDURE
23-04 PARKING BRAKE ADJUSTMENT
23-17R SERVICE BRAKE CALIPER ASSEMBLY REMOVAL
23-17 SERVICE AND PARKING BRAKE, BRAKE CALIPER ASSEMBLY OVERHAUL
23-18R BRAKE MASTER CYLINDER REMOVAL
23-18 MASTER CYLINDER OVERHAUL
25-05 PYLON RELEASE LEVER ADJUSTMENT
25-10R POWER STEERING CONTROL UNIT REMOVAL
25-10 STEERING GEAR
26-01 STEER AXLE TRUNNION BEARINGS CHECK AND ADJUSTMENT
26-02 STEER WHEEL BEARING MAINTENANCE
26-03 POWER STEERING SYSTEM RELIEF PRESSURE CHECK
26-04 STEER CYLINDER LINKAGE CHECK AND ADJUSTMENT
26-08 STEER AXLE, STEERING LINKAGE, AND STEER AXLE TRUNNION OVERHAUL
26-09R STEERING CYLINDER REMOVAL
26-09 POWER STEERING CYLINDER OVERHAUL
26-14R POWER STEERING PUMP REMOVAL
26-14 POWER STEERING PUMP OVERHAUL
29-01 HYDRAULIC SYSTEM FLUID AND FILTER CHANGE
29-10R LIFT PUMP REMOVAL
29-10 LIFT PUMP OVERHAUL
30-01 HYDRAULIC SYSTEM RELIEF PRESSURE CHECK AND ADJUSTMENT
30-09R MAIN HYDRAULIC VALVE REMOVAL
30-09 MAIN HYDRAULIC VALVE OVERHAUL
31-01 HYDRAULIC SYSTEM SCHEMATIC DIAGRAM
32-01 TILT CYLINDER ADJUSTMENT
32-02 TILT CYLINDER DRIFT TEST
32-11R TILT CYLINDER REMOVAL
32-11 TILT CYLINDER OVERHAUL
34-01 UPRIGHT LIFT CHAIN CHECK AND ADJUSTMENT PROCEDURE
34-03 UPRIGHT DOWNDRIFT TEST
34-04 FORK MAINTENANCE
34-07 LIFT CHAIN MAINTENANCE
34-09R UPRIGHT REMOVAL
38-01 COUNTERWEIGHT REMOVAL
38-02 FRONT BATTERY PLATE ADJUSTMENT
38-03 MACHINE JACKING AND BLOCKING
39-01 OVERHEAD GUARD REMOVAL
39-02 HOOD REMOVAL
40-01 TRUCK DATA PLATES AND DECALS
40-02 SUGGESTED EQUIPMENT FOR ELECTRIC TRUCK PM
40-03 FIRE EXTINGUISHER RECOMMENDATIONS
40-04 LUBRICANT SPECIFICATIONS AND RECOMMENDATIONS
40-05 TRUCK DATA AND SPECIFICATIONS
40-17 MEASURING VOLTAGES WITH THE VOLT-OHM METER ( V-O-M )
40-18 MEASURING RESISTANCE WITH THE VOLT-OHM METER ( V-O-M )
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File Format: PDF
Requirement: Adobe Reader
Total Pages: 687
Language: English
Compatibility: All Windows Version / Mac and Linux OS, Android
This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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