Complete Diagnosis and Tests Technical Manual for John Deere 9400, 9500, 9600 Combines.
Publication number: TM1402
This manual contains high quality images, specs and Schematics, actual real photo illustrations, circuit diagrams and instructions to help you to Troubleshoot, Diagnosis and Tests your John Deere 9400, 9500, 9600 Combines. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Covered models:
John Deere 9400 Combine
John Deere 9500 Combine
John Deere 9600 Combine
CONTENTS:
SECTION 10 – GENERAL
Group 05 – Safety
Group 10 – Machine / Component Identification
Group 15 – General Specification
Group 20 – Diagnostic / Testing Procedures
Group 25 – Electrical System Operational Checkout
SECTION 220 – ENGINE OPERATION AND TESTS
Group 10 – Cooling System and Rotary Screen Operation
Group 15 – 6359 Engine Operation
Group 20 – 6068 Engine Operation
Group 25 – 6076 Engine Operation – Nippondenso
Group 30 – 6076 Engine Operation – Bosch
SECTION 230 – FUEL/AIR OPERATION AND TESTS
Group 05 – Air Intake System
Group 10 – Fuel System
SECTION 240 – ELECTRICAL SYSTEM OPERATION AND TESTS
Group 5A – Electrical Schematic Symbols
Group 5B – How to Use This Diagnostic Information
Group 5C – Service Equipment and Tools
Group 5D – Seven Step Electrical Test Procedure
Group 5E – Visually Inspect Electrical System
Group 5F – Wiring Diagram and Schematic Information
Group 10 – Ground Points
Group 15A – Air Suspension Seat System Identification
Group 15B – Air Suspension Seat Diagnostics – Type A
Group 15C – Air Suspension Seat Diagnostics – Type B
Group 15D – Alternator and Battery System Identification
Group 15E – Alternator and Battery Diagnostics – Type A
Group 15F – Alternator and Battery Diagnostics – Type B
Group 15G – Auxiliary Field Lights Diagnostics
Group 15H – Auxiliary Power Outlet Diagnostics
Group 15I – Backshaft Speed Adjust Diagnostics
Group 15J – Combine Data Center Diagnostics
Group 15K – Concave Position Adjust Diagnostics
Group 15L – Contour Master (Hdr Tilt) Control System Identification
Group 15M – Contour Master (Hdr Tilt) Control Diagnostics – Type A
Group 15N – Contour Master (Hdr Tilt) Control Diagnostics – Type B
Group 15O – Corn Head Adjustable Deck Plates Diagnostics
Group 15P – Corner Post Gauges Identification
Group 15Q – Corner Post Gauges Diagnostics – Type A
Group 15R – Corner Post Gauges Diagnostics – Type B
Group 15S – Cylinder Speed Adjust Diagnostics
Group 15T – Dial-A-Matic System Identification
Group 15U – Dial-A-Matic Diagnostics – Type A
Group 15V – Dial-A-Matic Diagnostics – Type B
Group 15W – Dial-A-Matic Diagnostics – Type C
Group 15X – Dial-A-Speed Diagnostics
Group 15Y – Digital Tachometer Identification
Group 15Z – Digital Tachometer Diagnostics – Type A
Group 15AA – Digital Tachometer Diagnostics – Type B
Group 15AB – Digital Tachometer Diagnostics – Type C
Group 15AC – Digital Tachometer Diagnostics – Type D
Group 15AD – Electric Fuel Pump Diagnostics
Group 15AE – Engine Compartment Relay Panel Identification
Group 15AF – Engine Compartment Relay Panel Diagnostics – Type A
Group 15AG – Engine Compartment Relay Panel Diagnostics – Type B
Group 15AH – Engine Oil Pressure Monitor Diagnostics
Group 15AI – Fan Speed Adjust System Identification
Group 15AJ – Fan Speed Adjust Diagnostics – Type A
Group 15AK – Fan Speed Adjust Diagnostics – Type B
Group 15AL – Fan Speed Adjust Diagnostics – Type C
Group 15AM – Fan Speed Adjust Diagnostics – Type D
Group 15AN – Fan Speed Adjust Diagnostics – Type E
Group 15AO – Four-Wheel Drive Diagnostics
Group 15AP – HarvesTrak Diagnostics
Group 15AQ – Header Engage Diagnostics
Group 15AR – Header Raise/Lower Diagnostics
Group 15AS – Header Raise/Lower Diagnostics with Dial-A-Matic
Group 15AT – Heating and Air Conditioning System Identification
Group 15AU – Heating and Air Conditioning Diagnostics – Type A
Group 15AV – Heating and Air Conditioning Diagnostics – Type B
Group 15AW – Heating and Air Conditioning Diagnostics – Type C
Group 15AX – Heating and Air Conditioning Diagnostics – Type D
Group 15AY – Horn Diagnostics
Group 15AZ – Injection Pump (Engine Control) System Identification
Group 15BA – Injection Pump System – 6076 Bosch Type A – Diagnostics
Group 15BB – Injection Pump System – 6076 Bosch Type B – Diagnostics
Group 15BC – Injection Pump System – 6076 Bosch Type C – Diagnostics
Group 15BD – Injection Pump System – 6076 Bosch Type D – Diagnostics
Group 15BE – Injection Pump System – 6076 John Deere Type A – Diagnostics
Group 15BF – Injection Pump System – 6076 John Deere Type B – Diagnostics
Group 15BG – Injection Pump System – 6076 Nippondenso Type A – Diagnostics
Group 15BH – Injection Pump System – 6076 Nippondenso Type B – Diagnostics
Group 15BI – Injection Pump System – 6359 Engine – Diagnostics
Group 15BJ – Injection Pump System – 6068 Engine – Diagnostics
Group 15BK – Lighting System Identification
Group 15BL – Lighting System Diagnostics – Type A
Group 15BM – Lighting System Diagnostics – Type B
Group 15BN – Low Shaft Speed Monitor System Identification
Group 15BO – Low Shaft Speed Monitor Diagnostics – Type A
Group 15BP – Low Shaft Speed Monitor Diagnostics – Type B
Group 15BQ – Low Shaft Speed Monitor Diagnostics – Type C
Group 15BR – Parking Brake System Identification
Group 15BS – Parking Brake Diagnostics – Type A
Group 15BT – Parking Brake Diagnostics – Type B
Group 15BU – Power Distribution Board System Identification
Group 15BV – Power Distribution Board Diagnostics – Type A
Group 15BW – Power Distribution Board Diagnostics – Type B
Group 15BX – Radio System Diagnostics
Group 15BY – Reel/Belt Speed Diagnostics
Group 15BZ – Reel Fore/Aft Diagnostics
Group 15CA – Reel Raise/Lower Diagnostics
Group 15CB – Separator Engage System Identification
Group 15CC – Separator Engage Diagnostics – Type A
Group 15CD – Separator Engage Diagnostics – Type B
Group 15CE – Starting Aid Diagnostics
Group 15CF – Starting System Diagnostics
Group 15CG – Unloading Auger Engage System Identification
Group 15CH – Unloading Auger Engage Diagnostics – Type A
Group 15CI – Unloading Auger Engage Diagnostics – Type B
Group 15CJ – Unloading Auger Swing Diagnostics
Group 15CK – Warning Display Panel System Identification
Group 15CL – Warning Display Panel Diagnostics – Type A
Group 15CM – Warning Display Panel Diagnostics – Type B
Group 15CN – Wiper System Diagnostics
Group 20A – Circuit Code Listing
Group 20B – Connector Number Listing and End Views
SECTION 250 – POWER TRAIN OPERATION AND TESTS
Group 00 – Power Train Diagnostic Specifications
Group 05 – Transmission and Final Drives
Group 10 – Hydrostatic Drive System Adjustmnets
Group 15 – Hydrostatic Drive System Operational Tests
Group 20 – Hydraulic/Hydrostatic System Overheating Diagnostics
Group 25 – Hydro Charge Pressure Low Diagnostics
Group 30 – Hydrostatic Drive System Diagnostics
Group 32 – Transmission Lubrication Pump Diagnostics
Group 35 – Hydrostatic Drive System Theory of Operation
SECTION 255 – FOUR-WHEEL DRIVE
Group 00 – Four-Wheel Drive
Group 05 – 4-Wheel Drive System Operationsl Checks
Group 10 – Four-Wheel Drive Diagnostics
Group 15 – Four-Wheel Drive System Theory of Operation
SECTION 260 – SERVICE BRAKES SYSTEM OPERATION AND TESTS
Group 00 – Service Brake System Specification and Adjustments
Group 05 – Brake System Diagnostics
Group 10 – Service Brake System Theory of Operation
Group 15 – Park Brake System Specifications and Adjustments
Group 20 – Hydraulic Park Brake System Diagnostics
Group 25 – Hydraulic Park Brake Theory of Operation
Group 30 – Mechanical Park Brake Specifications and Adjustments
Group 35 – Mechanical Park Brake Diagnostics
Group 40 – Mechanical Park Brake Theory of Operation
SECTION 270 – HYDRAULIC OPERATION AND TESTS
Group 05 – Hydraulic System Diagnostics
Group 10 – Hydraulic System Diagnostic Specifications
Group 10A – Hydraulic System Operational Tests and Adjustmnets
Group 15A – Backshaft Speed Diagnostics
Group 15B – Chaff Spreader System Identification
Group 15C – Chaff Spreader Diagnostics – Type A
Group 15D – Chaff Spreader Diagnostics – Type B
Group 15E – Corn Head Deck Plates Adjust Diagnostics
Group 15F – Cylinder Speed Adjust Diagnostics
Group 15G – Header Raise/Lower Diagnostics
Group 15H – Header Tilt (CONTOUR MASTER) Diagnostics
Group 15I – Overheating Diagnostics
Group 15J – Overall Diagnostics – Hydraulic System
Group 15K – Reel Belt/Speed Diagnostics
Group 15L – Reel Fore/Aft Diagnostics
Group 15M – Reel Raise/Lower Diagnostics
Group 15N – Unloading Auger Swing Diagnostics
Group 20A – Backshaft Speed Theory of Operation
Group 20B – Chaff Spreader – Type A Theory of Operation
Group 20C – Chaff Spreader – Type B Theory of Operation
Group 20D – Corn Head Deck Plates Adjust Theory of Operation
Group 20E – Cylinder Speed Adjust Theory of Operation
Group 20F – Header Raise/Lower Theory of Operation
Group 20G – Header Tilt (CONTOUR MASTER) Theory of Operation
Group 20H – Overheating Theory of Operation
Group 20I – Overall Hydraulic System Theory of Operation
Group 20J – Reel/Belt Speed Theory of Operation
Group 20K – Reel Fore/Aft Theory of Operation
Group 20L – Reel Raise/Lower Theory of Operation
Group 20M – Unloading Auger Swing Theory of Operation
SECTION 275 – MAIN ENGINE GEARCASE SYSTEMS OPERATION AND TEST
Group 00 – Engine Gearcase Systems Diagnostics
Group 05 – Main Engine Gearcase Hydraulic Specifications
Group 10 – Steering System Specifications and Adjustments
Group 15 – Steering System Diagnostics
Group 20 – Steering System Theory of Operation
Group 25 – Separator Drive System Diagnostics
Group 30 – Separator Drive System Theory of Operation
Group 35 – Separator Drive Pressure Low Diagnostics
Group 40 – Separator Drive Temp High Diagnostics
Group 45 – Separator Drive Filter Restricted Diagnostics
Group 50 – Engine Gearcase Hydraulic Theory of Operation
Group 55 – Engine Gearcase Control Valve Theory of Operation
Group 60 – Unloading Auger Engage System Diagnostics
Group 65 – Unloading Auger Engage System Theotu of Operation
SECTION 280 – DUAL-A-MATIC SYSTEM OPERATION AND TESTS
Group 00 – Dial-A-Matic Adjustments
Group 05 – Dial-A-Matic System Identification
Group 10 – Dial-A-Matic System – Type A Diagnostics
Group 15 – Dial-A-Matic System – Type B Diagnostics
Group 20 – Dial-A-Matic System Header Mechanical Diagnostics
Group 25 – Dial-A-Matic System – Type A Theory of Operation
Group 30 – Dial-A-Matic System – Type B Theory of Operation
SECTION 290 – HEATING/AIR CONDITIONING OPERATION AND TESTS
Group 05 – Specifications and Special Tools
Group 10 – Heating/Air Conditioning System Identification
Group 15 – Heating/Air Conditioning System Diagnostic Information
Group 20 – Heating/Air Conditioning System – Type A Diagnostics
Group 25 – Heating/Air Conditioning System – Type B Diagnostics
Group 30 – Heating/Air Conditioning System – Type C Diagnostics
Group 35 – Heating/Air Conditioning System – Type D Diagnostics
Group 40 – Heating/Air Conditioning – Type A Theory of Operation
Group 45 – Heating/Air Conditioning – Type B Theory of Operation
Group 50 – Heating/Air Conditioning – Type C Theory of Operation
Group 55 – Heating/Air Conditioning – Type D Theory of Operation
INDEX
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File Format: PDF
Requirement: Adobe Reader
Total Pages: 2131
Language: English
Compatibility: All Windows Version / Mac and Linux OS, Android
This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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