Complete Service Repair Manual for Caterpillar Cat DP40, DP45, DP50 Lift Trucks.
This manual contains high quality images, specs and Schematics, actual real photo illustrations, circuit diagrams and instructions to help you to operate, diagnostic, maintenance, troubleshoot, and repair your Caterpillar Cat DP40, DP45, DP50 Lift Trucks. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
CONTENTS:
1. Chassis and Mast Service manual:
General
Serial number locations, Dimensions, Technical data
Cooling system
Fan removal and installation, Fan belt adjustment
Electrical system
Console box, Chassis electrical devices, Care of the battery, Schematic
Power train
Removal and installation
Clutches
Dry type clutch, Wet type clutch, Pressure plate assembly, Clutch booster, Clutch master cylinder,
Clutch release cylinder, Adjustment
Manual transmission
Description, Suggestions for removal and installation, Disassembly, Inspection and repair, Reassembly
Powershift transmission
Torque converter, 1 -speed transmission, Control valve, Automatic 2-speed transmission
Front axle and reduction differential
Front tires, Front axle, Reduction and differential
Rear axle
Rear axle, Rear tires
Brake system
Master cylinder, Wheel brakes, Brake booster
Steering system
Steering gear, Power cylinder, Flow divider
Hydraulic system
Tank, Pump, Control valve, Lift and tilt cylinders, Flow regulator valve, Down safety valve
Masts and forks
Dual-stage panoramic mast
Troubleshooting
Service data
Maintenance standards, Periodic service chart, Periodic replacement parts, Lubrication instructions,
Special tools, Inspection guide
2. S6S Diesel Engine Service manual:
GENERAL
MAINTENANCE STANDARDS
SPECIAL TOOLS
OVERHAUL INSTRUCTIONS
ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS
ENGINE AUXILIARIES REMOVAL AND INSTALLATION
ENGINE MAIN PARTS
INLET AND EXHAUST SYSTEM
LUBRICATION SYSTEM
COOLING SYSTEM
FUEL SYSTEM
ELECTRICAL SYSTEM
WORKSHOP TIPS
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File Format: PDF
Requirement: Adobe Reader & WinZip
Language: English
Compatibility: All Windows Version / Mac and Linux OS, Android
This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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