Complete Service Repair Manual for Caterpillar Cat GC35K, GC40K, GC40K STR, GC45K SWB, GC45K, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR Lift Trucks.
This manual contains high quality images, specs and Schematics, actual real photo illustrations, circuit diagrams and instructions to help you to operate, diagnostic, maintenance, troubleshoot, and repair your Caterpillar Cat GC35K, GC40K, GC40K STR, GC45K SWB, GC45K, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR Lift Trucks. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Models & Serial Numbers:
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GC35K AT87-00001-up
GC35K AT87A-00001-10230
GC35K AT87A-10231-20230
GC35K AT87A-20231-up
GC40K AT87-00001-up
GC40K AT87A-00001-10230
GC40K AT87A-10231-20230
GC40K AT87A-20231-up
GC40K STR AT87-00001-up
GC40K STR AT87A-00001-10230
GC40K STR AT87A-10231-20230
GC40K STR AT87A-20231-up
GC45K SWB AT87-00001-up
GC45K SWB AT87A-00001-10230
GC45K SWB AT87A-10231-20230
GC45K SWB AT87A-20231-up
GC45K STR AT87A-20231-up
GC45K AT88-00001-up
GC45K AT88A-00001-10230
GC45K AT88A-10231-20230
GC55K AT88-00001-up
GC55K AT88A-00001-10230
GC55K AT88A-10231-20230
GC55K AT88A-20231-up
GC55K STR AT88-00001-up
GC55K STR AT88A-00001-10230
GC55K STR AT88A-10231-20230
GC55K STR AT88A-20231-up
GC60K AT89-00001-up
GC60K AT89A-00001-10230
GC60K AT89A-10231-20230
GC60K AT89A-20231-up
GC70K AT89-00001-up
GC70K AT89A-00001-10230
GC70K AT89A-10231-20230
GC70K AT89A-20231-up
GC70K STR AT89-00001-up
GC70K STR AT89A-00001-10230
GC70K STR AT89A-10231-20230
GC70K STR AT89A-20231-up
CONTENTS:
Chassis & Mast: GENERAL INFORMATION
Chassis & Mast: COOLING SYSTEM
Chassis & Mast: ELECTRICAL SYSTEM
Chassis & Mast: POWER TRAIN
Chassis & Mast: POWERSHIFT TRANSMISSION
Chassis & Mast: FRONT AXLE
Chassis & Mast: REAR AXLE
Chassis & Mast: BRAKE SYSTEM
Chassis & Mast: STEERING SYSTEM
Chassis & Mast: HYDRAULIC SYSTEM
Chassis & Mast: MASTS AND FORKS
Chassis & Mast: SERVICE DATA
Options Supplement:
REAR COMBINATION LAMP KIT
WARNING LAMP KIT
WORKING LAMP KIT
CREEP SPEED KIT
FOOT DIRECTIONAL CONTROL GROUP
ENGINE SHUTDOWN KIT (LPG models only)
ENCLOSED ALTERNATOR FIELD KIT
DISCONNECT SWITCH KIT
UL FUEL CAP KIT (Gasoline models only)
KEY KIT
BACK BUZZER KIT
DUAL ELEMENT AIR CLEANER
DUST AND FOUNDRY KIT
1. Precleaner Kit
2. Gear Pump Seal Kit
3. Magnetic Plug Kit
4. Dust-Proof Breather Kit
BACK MIRROR KIT
GM 4.3L (G6) Fuel System Supplement:
General
Maintenance
LPG Fuel System Operation .
Gasoline Fuel System Operation
LPG Fuel System Diagnostics
Gasoline Fuel System Diagnostics
Symptom Diagnosis
Schematics
Diagnostic Trouble Codes
Fuel System
Gasoline Repair Instructions
GM 4.3L, G6 Gasoline Engine Service Manual:
Forward
How to Read This Manual
Precautions
Determining When to Overhaul the Engine
Engine Replacement
Specifications
Major Nuts and Bolts Tightening Torque
Sealers, Adhesives, and Lubricants
Use of RTV and Anaerobic Sealer (Gasket Eliminator)
Diagnostic Information and Procedures
Valve Train Diagnosis (Noise Diagnosis)
Engine Mechanical
Intake Manifold
Exhaust Manifold
Cylinder Head and Valves
Oil Pan, Pump and Filter
Front Cover, Timing Chain, and Crankshaft Balancer
Balancer and Camshaft
Crankshaft, Flywheel, Rear Seal, and Bearings
Cylinder Block
Piston and Connecting Rod
Gasoline Carburetor
Electrical Throttle and Governor Control System
GM 4.3L, G6 Engine ECU Error Code Description
Ignition System and Distributor
Alternator and V-Belt
Alternator
Starter Motor
Fuel System – Gasoline
Fuel Pump and Fuel Hose
Fuel Pump Disassembly and Reassembly
Fuel System – LP
Special Tools and Equipment
GM 4.3L, G6 Engine LPG Fuel System Supplement:
1 — GENERAL INFORMATION
2 — MAINTENANCE
3 — LPG FUEL SYSTEM
4 — LPG SYSTEM DIAGNOSIS
5 — LPG SYMPTOM DIAGNOSTICS
6 — DIAGNOSTIC SCAN TOOL
7 — ENGINE WIRING SCHEMATIC
8 — ENGINE WIRE HARNESS REPAIR
9 — DIAGNOSTIC TROUBLE CODES (DTCs)
10 — SERVICING THE FUEL SYSTEM
11 — LPG PARTS DIAGRAM
12 — APPENDIX
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File Format: PDF
Requirement: Adobe Reader & WinZip
Language: English
Compatibility: All Windows Version / Mac and Linux OS, Android
This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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