Complete Service Repair Manual for Caterpillar Cat GP40K, GP40KL, GP45K, GP50K Lift Trucks (Gasoline Engine).
This manual contains high quality images, specs and Schematics, actual real photo illustrations, circuit diagrams and instructions to help you to operate, diagnostic, maintenance, troubleshoot, and repair your Caterpillar Cat GP40K, GP40KL, GP45K, GP50K Lift Trucks (Gasoline Engine). This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Models & Serial Numbers:
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GP40K ET29B-00011 and up
GP40KL ET29B-50001 and up
GP45K ET29B-80001 and up
GP50K ET33A-50001 and up
CONTENTS:
TB45 Gasoline Engine: ENGINE GENERAL
TB45 Gasoline Engine: ENGINE TUNE-UP
TB45 Gasoline Engine: ENGINE MECHANICAL
TB45 Gasoline Engine: ENGINE LUBRICATION
TB45 Gasoline Engine: ENGINE COOLING SYSTEM
TB45 Gasoline Engine: ENGINE CONTROL
TB45 Gasoline Engine: ENGINE FUEL SYSTEM
TB45 Gasoline Engine: ENGINE ELECTRICAL SYSTEM
GM 4.3L, G6 Gasoline Engine Service Manual:
Forward
How to Read This Manual
Precautions
Determining When to Overhaul the Engine
Engine Replacement
Specifications
Major Nuts and Bolts Tightening Torque
Sealers, Adhesives, and Lubricants
Use of RTV and Anaerobic Sealer (Gasket Eliminator)
Diagnostic Information and Procedures
Valve Train Diagnosis (Noise Diagnosis)
Engine Mechanical
Intake Manifold
Exhaust Manifold
Cylinder Head and Valves
Oil Pan, Pump and Filter
Front Cover, Timing Chain, and Crankshaft Balancer
Balancer and Camshaft
Crankshaft, Flywheel, Rear Seal, and Bearings
Cylinder Block
Piston and Connecting Rod
Gasoline Carburetor
Electrical Throttle and Governor Control System
GM 4.3L, G6 Engine ECU Error Code Description
Ignition System and Distributor
Alternator and V-Belt
Alternator
Starter Motor
Fuel System – Gasoline
Fuel Pump and Fuel Hose
Fuel Pump Disassembly and Reassembly
Fuel System – LP
Special Tools and Equipment
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File Format: PDF
Requirement: Adobe Reader & WinZip
Language: English
Compatibility: All Windows Version / Mac and Linux OS, Android
This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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