Complete Service Repair Manual for Clark GPX 30, GPX 35, GPX 40, GPX 40S, GPX 50, GPX 55, DPX 30, DPX 35, DPX 40, DPX 40S, DPX 50, DPX 55 Forklift Trucks.
This manual contains high quality images, specs and Schematics, actual real photo illustrations, circuit diagrams and instructions to help you to operate, diagnostic, maintenance, troubleshoot, and repair your Clark GPX 30, GPX 35, GPX 40, GPX 40S, GPX 50, GPX 55, DPX 30, DPX 35, DPX 40, DPX 40S, DPX 50, DPX 55 Forklift Trucks. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Covered models:
Clark GPX 30 Forklift Truck
Clark GPX 35 Forklift Truck
Clark GPX 40 Forklift Truck
Clark GPX 40S Forklift Truck
Clark GPX 50 Forklift Truck
Clark GPX 55 Forklift Truck
Clark DPX 30 Forklift Truck
Clark DPX 35 Forklift Truck
Clark DPX 40 Forklift Truck
Clark DPX 40S Forklift Truck
Clark DPX 50 Forklift Truck
Clark DPX 55 Forklift Truck
CONTENTS:
INTRODUCTION
Safety
Planned Maintenance
ENGINES
Engine Removal
Diesel Workshop Manual
Gas/LPG Workshop Manual
COOLING SYSTEM
Troubleshooting
Cooling System Testing and Maintenance
Fan Belt Replacement
Radiator Removal
FUEL SYSTEM
Fuel Pump Pressure.Test
The IMPCO Fuel System
Carburetor Overhaul
Velocity Governor Overhaul
Removal of IMPCO Vaporizing System
TRANSMISSION
Transmission Checks
Draining and Refill
Transmission Removal
Transmission Overhaul
ELECTRICAL SYSTEM
Wiring Color Code
Wiring Diagrams
Electrical Checks
DRIVE AXLE
Axle End Lubrication
Axle End Removal
Axle Ends Overhaul
Differential Overhaul
WHEELS AND TIRES
Lifting, Jacking, and Blocking
Wheels and Tires Mounting
BRAKING/INCHING SYSTEM
System Description/Troubleshooting
Brake and Inching System Bleeding
Brake and Inching Pedals Adjustment
Master Cylinder Overhaul
Power Booster Overhaul
Brake Caliper Overhaul
Parking Brake
STEERING COLUMN AND GEAR
Troubleshooting
Steering Column and Gear Removal
Char-Lynn Steering Control Unit (Steering gear)
STEER AXLE
Steer Axle Removal
Steer Axle Overhaul
Steering System Adjustment
Steer Cylinder Removal
Steer Axle Wheel Bearings
Steer Cylinder Overhaul
HYDRAULIC SUMP,FILTERS, AND PUMP
Hydraulic Sump and Filters
Hydraulic Pump Troubleshooting & Overhaul (Vane Type)
HYDRAULIC VALVE/LIFT CIRCUIT
Hydraulic System Pressure Check
Hydraulic Valve Overhaul
Hydraulic Valves
Hydraulic Schematic
TILT CYLINDERS
Tilt Cylinder Removal
Tilt Cylinder Overhaul
Tilt Lock Valve
UPRIGHTS
Troubleshooting and Visual Inspection
Operational Checks
Carriage Check and Adjsutment
Upright Check and Adjustment
Cylinder Repair
Lift Chain Maintenance
Upright Removal and Replacement
COUNTERWEIGHTS
Counterweight Removal and Installation
SPECIFICATIONS
Namplates/Decals
General Specifications
PM Inspection and Drivers Daily Inspection Forms
Recommended Lubricants & Lubricant Specifications
Lubrication Intervals
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File Format: PDF
Requirement: Adobe Reader
Total Pages: 602
Language: English
Compatibility: All Windows Version / Mac and Linux OS, Android
This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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