Complete Service Repair Manual for Clark TMG12, TMG13, TMG15s, TMG15, TMG17, TMG18, TMG20, TMG20x, TMG25, EPG 15, EPG 18 Forklift Trucks.
This manual contains high quality images, specs and Schematics, actual real photo illustrations, circuit diagrams and instructions to help you to operate, diagnostic, maintenance, troubleshoot, and repair your Clark TMG12, TMG13, TMG15s, TMG15, TMG17, TMG18, TMG20, TMG20x, TMG25, EPG 15, EPG 18 Forklift Trucks. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Covered models:
Clark TMG12 Forklift Truck
Clark TMG13 Forklift Truck
Clark TMG15s Forklift Truck
Clark TMG15 Forklift Truck
Clark TMG17 Forklift Truck
Clark TMG18 Forklift Truck
Clark TMG20 Forklift Truck
Clark TMG20x Forklift Truck
Clark TMG25 Forklift Truck
Clark EPG 15 Forklift Truck
Clark EPG 18 Forklift Truck
CONTENTS:
SA SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking
3. Towing
PS PERIODIC SERVICE
1. Maintenance Schedules
2. Planned Maintenance
3. PM Inspection Form
12 BATTERY
1. Battery Service
13 WIRING, SWITCHES, AND INSTRUMENTS
1. Schematic Diagrams
2. General Electrical Service Tips
3. Wiring and Cables
4. Switches and Sensors
5. Instrument Panel
16 ELECTRIC MOTORS
1. Specifications and Description
2. Troubleshooting
3. Drive Motors Overhaul
4. Lift Pump Motor Overhaul
5. Steering Pump Motor Overhaul
17 CONTACTORS
1. Specifications and Overhaul
19 MOTOR CONTROLS
1. Specifications and Description
2. Sequence of Operations
3. Handset Operation
4. Diagnostic Status Codes
5. Controllers Removal and Replacement
20 DRIVE AXLE
1. Specifications and Description
2. Fluid Check and Change
3. Troubleshooting
4. Drive Axle Removal and Installation
5. Drive Axle Overhaul
22 WHEELS AND TIRES
1. Specifications and Description
2. Wheels & Tires Mounting and Maintenance
23 BRAKE SYSTEM
1. Specifications and Description
2. Fluid Check, Fill, and Bleed
3. Pedal and Master Cylinder Removal, Replace-ment, and Adjustment
4. Brake Removal and Replacement
5. Parking Brake R&R and Adjustment
6. Brake Overhaul
25/26 STEER SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Column Removal and Replacement
4. Relief Pressure Check and Adjustment
5. Steering Gear Overhaul
6. Steer Axle Service
7. Steer Cylinder Overhaul
8. Steer Pump Overhaul
29/30 HYDRAULIC SYSTEM
1. Specifications and Description
2. Fluids and Filters
3. Troubleshooting
4. Pressure Checks and Adjustments
5. Main Pump Removal and Overhaul
6. Main Control Valve Removal and Overhaul
32 TILT CYLINDERS
1. Specifications and Description
2. Checks and Adjustments
3. Removal and Installation
4. Overhaul
34 UPRIGHTS
1. Upright Specifications and Description
2. Trouble shooting
3. Upright Inspection
4. Carriage and Upright Roller Clearance Checks and Shim Adjustment
5. Cylinder Removal, Shimming, Overhaul and Replacement
6. Upright Chain Inspection, Adjustment and Installation
7. Fork and Carriage Removal and Installation
8. Upright Removal and Replacement
38 COUNTERWEIGHT AND CHASSIS
1. Specifications and Description
2. Counterweight Removal and Installation
3. Overhead Guard Removal and Installation
4. Floor Plate, Seat, and Seat Deck R&R
40 SPECIFICATIONS
1. Nameplate and Decals
2. Specifications
3. Hydraulic Fitting Tightening Procedure
and a Lot More…
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File Format: PDF
Requirement: Adobe Reader
Total Pages: 576
Language: English
Compatibility: All Windows Version / Mac and Linux OS, Android
This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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